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MOTOROLA

SEMICONDUCTOR TECHNICAL DATA

Order this document by MHPM7B15A60A/D

Hybrid Power Module

Integrated Power Stage for 1.0 hp Motor Drives

This module integrates a 3-phase input rectifier bridge, 3-phase output inverter and brake transistor/diode in a single convenient package. The output inverter utilizes advanced insulated gate bipolar transistors (IGBT) matched with free-wheeling diodes to give optimal dynamic performance. It has been configured for use as a three-phase motor drive module or for many other power switching applications. The top connector pins have been designed for easy interfacing to the user's control board.

Short Circuit Rated 10 μs @ 25°C

Pin-to-Baseplate Isolation exceeds 2500 Vac (rms)

Convenient Package Outline

UL Recognized and Designed to Meet VDE

Access to Positive and Negative DC Bus

MAXIMUM DEVICE RATINGS (TJ = 25°C unless otherwise noted)

MHPM7B15A60A

Motorola Preferred Device

15 AMP, 600 VOLT

HYBRID POWER MODULE

PLASTIC PACKAGE

CASE 440-01, Style 1

Rating

Symbol

Value

Unit

 

 

 

 

INPUT RECTIFIER BRIDGE

 

 

 

 

 

 

 

Repetitive Peak Reverse Voltage

VRRM

600

V

Average Output Rectified Current

IO

15

A

Peak Non-repetitive Surge Current Ð (1/2 Cycle) (1)

IFSM

200

A

OUTPUT INVERTER

 

 

 

 

 

 

 

IGBT Reverse Voltage

VCES

600

V

Gate-Emitter Voltage

VGES

± 20

V

Continuous IGBT Collector Current

IC

15

A

Peak IGBT Collector Current Ð (PW = 1.0 ms) (2)

IC(pk)

30

A

Continuous Free-Wheeling Diode Current

IF

15

A

Peak Free-Wheeling Diode Current Ð (PW = 1.0 ms) (2)

IF(pk)

30

A

IGBT Power Dissipation

PD

55

W

Free-Wheeling Diode Power Dissipation

PD

30

W

IGBT Junction Temperature Range

TJ

± 40 to +125

°C

Free-Wheeling Diode Junction Temperature Range

TJ

± 40 to +125

°C

(1) 1 cycle = 50 or 60 Hz

 

 

 

(2) 1.0 ms = 1.0% duty cycle

 

 

 

Preferred devices are Motorola recommended choices for future use and best overall value.

Motorola, Inc. 1995

MOTOROLA

1

MAXIMUM DEVICE RATINGS (continued) (TJ = 25°C unless otherwise noted)

Rating

Symbol

Value

Unit

 

 

 

 

BRAKE CIRCUIT

 

 

 

 

 

 

 

IGBT Reverse Voltage

VCES

600

V

Gate-Emitter Voltage

VGES

± 20

V

Continuous IGBT Collector Current

IC

15

A

Peak IGBT Collector Current (PW = 1.0 ms) (2)

IC(pk)

30

A

IGBT Power Dissipation

PD

55

W

 

 

 

 

Diode Reverse Voltage

VRRM

600

V

Continuous Output Diode Current

IF

15

A

Peak Output Diode Current (PW = 1.0 ms) (2)

IF(pk)

30

A

TOTAL MODULE

 

 

 

 

 

 

 

Isolation Voltage Ð (47±63 Hz, 1.0 Minute Duration)

VISO

2500

VAC

Ambient Operating Temperature Range

TA

± 40 to + 85

°C

Operating Case Temperature Range

TC

± 40 to + 90

°C

Storage Temperature Range

Tstg

± 40 to +150

°C

Mounting Torque

Ð

6.0

lb±in

 

 

 

 

ELECTRICAL CHARACTERISTICS (TJ = 25°C unless otherwise noted)

Characteristic

Symbol

Min

Typ

Max

Unit

 

 

 

 

 

 

INPUT RECTIFIER BRIDGE

 

 

 

 

 

 

 

 

 

 

 

Reverse Leakage Current (VRRM = 600 V)

IR

Ð

10

50

μA

Forward Voltage (IF = 15 A)

VF

Ð

1.05

1.5

V

Thermal Resistance (Each Die)

RθJC

Ð

Ð

2.9

°C/W

OUTPUT INVERTER

 

 

 

 

 

 

 

 

 

 

 

Gate-Emitter Leakage Current (VCE = 0 V, VGE = ± 20 V)

IGES

Ð

Ð

± 20

μA

Collector-Emitter Leakage Current (VCE = 600 V, VGE = 0 V)

ICES

 

 

 

 

TJ = 25°C

 

Ð

Ð

200

μA

TJ = 125°C

 

Ð

Ð

2.0

mA

Gate-Emitter Threshold Voltage (VCE = VGE, IC = 1.0 mA)

VGE(th)

4.0

6.0

8.0

V

Collector-Emitter Breakdown Voltage (IC = 10 mA, VGE = 0)

V(BR)CES

600

700

Ð

V

Collector-Emitter Saturation Voltage (VGE = 15 V, IC = 15 A)

VCE(SAT)

Ð

2.7

3.5

V

Input Capacitance (VGE = 0 V, VCE = 10 V, f = 1.0 MHz)

Cies

Ð

950

Ð

pF

Input Gate Charge (VCE = 300 V, IC = 15 A, VGE = 15 V)

QT

Ð

75

Ð

nC

Fall Time Ð Inductive Load

tfi

 

 

 

 

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

Ð

200

350

ns

Turn-On Energy

E(on)

Ð

Ð

1.0

mJ

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

 

 

 

 

Turn-Off Energy

E(off)

Ð

Ð

1.0

mJ

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

 

 

 

 

Diode Forward Voltage (IF = 15 A, VGE = 0 V)

VF

Ð

1.5

2.0

V

Diode Reverse Recovery Time

trr

 

 

 

 

(IF = 15 A, V = 400 V, dI/dt = 50 A/μs)

 

Ð

140

200

ns

Diode Stored Charge (IF = 15 A, V = 400 V, di/dt = 50 A/μs)

Qrr

Ð

Ð

900

nC

Thermal Resistance Ð IGBT (Each Die)

RθJC

Ð

Ð

1.9

°C/W

Thermal Resistance Ð Free-Wheeling Diode (Each Die)

RθJC

Ð

Ð

3.7

°C/W

(2) 1.0 ms = 1.0% duty cycle

 

 

 

 

 

MHPM7B15A60A

MOTOROLA

2

 

ELECTRICAL CHARACTERISTICS (continued) (TJ = 25°C unless otherwise noted)

Characteristic

Symbol

Min

Typ

Max

Unit

 

 

 

 

 

 

BRAKE CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

Gate-Emitter Leakage Current (VCE = 0 V, VGE = ± 20 V)

IGES

Ð

Ð

± 20

μA

Collector-Emitter Leakage Current (VCE = 600 V, VGE = 0 V) (1)

ICES

 

 

 

 

TJ = 25°C

 

Ð

Ð

200

μA

TJ = 125°C

 

Ð

Ð

2.0

mA

Gate-Emitter Threshold Voltage (VCE = VGE, IC = 1.0 mA)

VGE(th)

4.0

6.0

8.0

V

Collector-Emitter Breakdown Voltage (IC = 10 mA, VGE = 0)

V(BR)CES

600

700

Ð

V

Collector-Emitter Saturation Voltage (VGE = 15 V, IC = 15 A) (1)

VCE(SAT)

Ð

2.7

3.5

V

Input Capacitance (VGE = 0 V, VCE = 10 V, f = 1.0 MHz)

Cies

Ð

950

Ð

pF

Input Gate Charge (VCE = 300 V, IC = 15 A, VGE = 15 V)

QT

Ð

75

Ð

nC

Fall Time Ð Inductive Load

tfi

 

 

 

 

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

Ð

200

350

ns

Turn-On Energy

E(on)

 

 

 

 

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

Ð

Ð

1.0

mJ

Turn-Off Energy

E(off)

 

 

 

 

(VCE = 300 V, IC = 15 A, VGE = 15 V, RG = 150 Ω)

 

Ð

Ð

1.0

mJ

Diode Forward Voltage (IF = 15 A)

VF

Ð

1.5

2.0

V

Diode Reverse Leakage Current

IR

Ð

Ð

50

μA

Thermal Resistance Ð IGBT

RθJC

Ð

Ð

1.9

°C/W

Thermal Resistance Ð Diode

RθJC

Ð

Ð

3.7

°C/W

(1) 1 cycle = 50 or 60 Hz.

MOTOROLA

MHPM7B15A60A

 

3

4

MHPM7B15A60A

Schematic Stage Power Integrated .1 Figure

MOTOROLA

 

 

 

1

7

 

 

 

 

 

 

 

 

 

P1

P2

 

 

 

 

 

 

 

 

 

 

 

Q1

 

Q3

 

Q5

 

 

 

 

9

 

D1

11

D3

13

D5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G1

 

 

G3

 

G5

 

 

 

 

 

E1

 

 

E3

 

E5

 

 

 

 

 

8

 

 

10

 

12

 

 

 

 

 

 

 

 

 

 

 

U

20

24

R

 

 

 

 

 

 

 

V

19

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

S

 

21

 

 

 

 

 

W

18

22

T

 

Q7

 

Q2

 

Q4

 

Q6

 

 

 

 

 

 

 

 

 

15

16

 

D2

17

D4

14

D6

 

 

 

 

 

 

 

 

 

 

 

G7

G2

 

 

G4

 

G6

 

 

 

N1

N2

 

 

 

 

 

 

 

 

 

25

6

 

 

 

 

 

 

 

 

 

 

 

 

NC

2

 

 

 

DEVICE INTEGRATION

 

 

 

 

 

 

 

 

 

NC

 

 

3

These pins are physical

 

 

 

 

 

 

 

= PIN NUMBER IDENTIFICATION

 

terminations but not

3±Phase

Brake

3±Phase

 

NC

 

 

4

connected internally.

Input

Output

 

 

IGBT/

 

 

 

 

 

Rectifier

IGBT/Diode

 

 

 

 

 

Diode

NC

 

 

5

 

Bridge

Bridge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VGE

 

 

 

90%

IC

L

VCE

IC

 

RG

 

 

 

 

 

VCE

90%

 

 

 

VCE 10%

10%

td(off) tf

toff

Figure 2. Inductive Switching Time Test Circuit and Timing Chart

Typical Characteristics

I F, FORWARD CURRENT (A)

50

 

 

 

 

125°C

 

25°C

 

 

 

 

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMALTRANSIENTEFFECTIVE

(NORMALIZED)RESISTANCE

D = 0.5

 

 

D Curves apply for power pulse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.2

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.1

 

 

 

P(pk)

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RθJC(t) = r(t)(RθJC)

t1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

t2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RθJC = 3.2°C/W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

r(t),

 

 

 

 

train shown read time at t1

 

 

 

 

 

 

 

 

 

 

 

 

 

SINGLE PULSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TJ(pk)±TC = P(pk) RθJC(t)

 

0

 

 

 

 

 

 

 

 

 

 

 

0.01

 

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

 

0.01

0.1

1.0

10

100

 

1000

 

 

 

VF, FORWARD VOLTAGE (V)

 

 

 

 

 

 

t, TIME (ms)

 

 

 

Figure 3. Input Bridge Forward Current versus

Figure 4. Input Rectifier Bridge Thermal

Forward Voltage

Response

MOTOROLA

MHPM7B15A60A

 

5

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