Материал: Norden Machinery supplies tube filling systems and provides world class after sales service NORDENMATIC 1702
NM1702
Tiltable Sealing Unit
The tiltable sealing unit allows excellent access for cleaning and changeover.
Hoist Device
A hoist that lifts the complete filling unit including pumps, nozzles and hopper is very useful for quick and ergonomic changeover. Wagons for storing, transportation and handling the pump system are available. Having a second set of wet parts together with a hoist system is the fastest way to guarantee quick and safe changeover of the filling system.
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N O R D E N M AT I C 1 7 0 2
Pick & Place
The new pick & place unit for straight line layouts turns the tubes through 90°. This means that the product conveyor of the cartoner receives tubes from the short side of the tube filler and not from the front as with earlier configurations.
Access:
A multi-view central operating control panel with user friendly graphics helps the operator to focus on the filler, robot and cartoner. It is also possible to read and acknowledge alarms from the filler on the cartoner operator panel.
The new pick & place unit increases accessibility and provides a smaller footprint for straight line solutions even if the filler is paced in a clean or sterile room.
Reliability and quality:
The company’s long history of building machines gives us the experience and technical knowledge to choose high quality materials and the most up to date and appropriate technology to ensure longevity and high performance from our equipment.
Customer service:
Norden has a longstanding, well developed, world wide service organisation, providing first class support to our customers, helping them to achieve the highest efficiency from their machines.
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OPERATION CYCLE
44 tube holders are standard, extension is possible |
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Pos. 1A-8B |
Alternative tube infeed equipment |
Pos. 12A-19B |
Alternative sealing equipment |
Pos. 9B-9A |
Tube cleaning and cap tightening |
Pos. 21B-20A |
Discharge |
Pos. 10B-10A |
Tube checking and tube print orientation |
Pos. 22B-22A |
Reject |
Pos. 11B-11A |
Filling |
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18B 17A 17B 16A 16B 15A 15B 14A
14B 13A 13B 12A 12B 11A 11B
21B
21A |
22B |
22A |
1B |
1A |
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2B |
2A |
3B |
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3A |
4B |
4A |
5B |
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5A |
6B |
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6A |
7B |
7A |
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9A |
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8B |
8A |
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9B |
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TUBE SEALING SYSTEM
M-FOLDING for aluminium tubes
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2. |
3. |
4. |
HA-SEALING |
SCOOP SEAL® |
HF-SEALING |
for plastic and laminate tubes |
for plastic and laminate tubes |
for al-laminate tubes |
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N O R D E N M AT I C 1 7 0 2
TECHNICAL SPECIFICATIONN |
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SHIPPING SPECIFICATION |
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NM 1702 |
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NM 1702 |
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Running capacity (max tubes/min) |
1701 |
Net weight approx. |
4800 kg |
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Filling volume |
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1-300 ml |
Gross weight (case) approx. |
5300 kg |
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Dosing accuracy |
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0,1-0,5 % |
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Volume approx. |
19,0 m3 |
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Tube length |
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50-250 mm |
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Tube diameter |
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10-50 mm |
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HF |
HA |
ROBOT (incl. el cabinet, conveyor) |
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Net weight approx |
1700 kg |
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Power consumption, max kW |
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5 |
10 |
10 |
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Gross weight (case) approx |
2300 kg |
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Air consumption2, Nm3/h |
113 |
163 |
903 |
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Volume approx |
15,0 m3 |
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Water consumption4, l/min |
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8 |
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ROBOT |
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Power consumption, max kW |
6,7 |
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Air consumption2, Nm3/h |
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15 |
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(1)Depending on tube size, filling product and quality of tube and filling material.
(2)Air pressure MPa 0,6 (6 bar).
(3)Depending on tube size and material.
(4)Water pressure - min 2 bar in to the machine and max 0,5 bar counter pressure at water outlet.
MACHINE LAYOUTSN
NM 1702 with robot infeed in line with NP 1702
anti-clockwise |
clockwise |
NM 1702 with cassette infeed
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STANDARD EQUIPMENT
Basic machine
•The machine is built up on a frame of massive steel plates.
•Doors and covers under machine table are in stainless steel.
•Doors and covers above machine table are in Plexiglas PMMA.
•Framework made of anodised aluminium.
•Electrical cabinet integrated on machine painted in RAL7042, stainless steel look.
•Machine table is covered with stainless steel.
•Indexing mechanism in closed oil bath casting
•The tube holder chain links are lined with Teflon and are furnished with magnets to ensure that the tube-holders remain in the same position in the links during indexing.
•Tube holder links are attached to a polyurethane timing belt.
•Oval racetrack for tube transport with overload protection.
•44 tube holders in the tube transport are standard.
•The tube infeed station has a tilter where the tubes are kept tight to the tilter by means of an under pressure.
•Max production speed: 170 tubes / minute.
Standard equipment
•Semi-automatic tube infeed with an inclined chute.
•The tube infeed has a vacuum assisted tilter mechanism and a mechanically cam controlled push rod for automatically inserting tubes into the tube holder chain.With an overload protection and electrical super vision.
•Tube print registration with teach-in photocell. A photoelectric tube print registration station ensures correct positioning of the tube decoration prior to sealing.
•Tube print orientation driven by a stepper motor.Tubes may be stopped in any position through 360 degrees. Stop position set from the control system.
•Two volumetric pump units in stainless steel.Parts in contact with the fill product are made of ASTM 316L (DIN 1.4404,BS 316S12 or SIS 2348).
•Pump insert size depends on the filling volume.
Filling volumes (ml): |
Piston diameter (mm): |
1-5 |
15 |
1,5-15 |
20 |
3,5-50 |
30 |
15-165 |
45 |
25-300 |
60 |
•Filling nozzle, type depends on the product to be filled. Available nozzles types are blow-off, cut-off, combination blow-off and cut-off.
•A mechanical cam for lift at filling, bottom-up filling.The cam is designed according to the fill product characteristics controls raise and fall of the tube. Including electrical tube holder control at set position.
•Lift at filling in pairs.
•One side coding 6 characters, 0-9 character total 60 characters.
•Product hopper made of stainless steel ASTM 316L: Size 90L
•No tube no filling function
•Manual reject, faulty tubes.
•Automatic discharge of tube with tail first on gable.
•Variable speed control by frequency converter.
•Size parts for one tube and one fill product.
•Tube holder designs depend on tube size, material, cap design and required machine speed.The type is chosen according to delivered tube samples.
•Over load clutch for tube holder chain.
•Pressure guard and drain valve on incoming air.
•One set of ”first aid” spare parts and tools.
•Machine standard in accordance with European standard EN 60204-1 that is based on IEC204-1: 1992.
Standard function
•Electrical control system Norden EasyWare based on ELAU Electrical control system.
•Operator panel a 10,4” touch screen in colour.
•Multiview for line control, for all machines in line.
•Safety functions (emergency stop and guard switches).
•Supervision for release of overload clutch – machine stops.
•Alarm signalling system with a three-colour lamp and a buzzer
-Red flashing: stop due to machine fault
-Green continuous: machine is running correctly or runs by the jogging system
-Green flashing: jogging mode, the machine stands still.
-Yellow/Orange flashing: warning, low level.
-Buzzer: short signal when machine starts on jogging mode.
•All alarm indicators may be pre-programmed by the customer from the operator panel.
•The electrical supply to the main controller is backed up by UPS
•Jogging device with low speed forward.
•All electrical format changeovers from main panel.
•Production statistics (OEE) on operator panel.
•Thirty (30) programmable format tables.
•16 (XGP) + 16 (YGP) free programmable functions.
•Parameters of functions may be set from the operator panel.
•7 different levels secure the operator panel functions.
•Cycle stop in the most favourable position.
•One emergency stop button.
•Electrical power supply – specify at order by customer.
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